Manufacture and Quality
Control
of Chinese Herbal Remedies
Stringent quality controls for herbal
products are absolutely necessary to
ensure the maximum safety for treatment.
Quite apart from the safety issue, strict
quality controls are also extremely
important to ensure acceptance of herbal
medicine by the regulatory authorities.
If it can be demonstrated that the herbal
industry applies strict quality controls
which ensure safety, this will constitute
an important step towards acceptance
of herbal medicine and may help to put
an end to constant “sniping”
regarding the alleged toxicity of herbs.
Quality controls for Chinese herbs should
ensure the following:
- Correct identification of each herb.
- Checking that herbs are free of
contamination from heavy metals, pesticides,
aflatoxins and any foreign matter.
- Manufacturing according to GMP standards
which ensure hygienic conditions and
allow identification of each batch
of production.
The quality controls governing The
Three Treasures and Women’s Treasure
remedies may be taken as an example
of exemplary quality controls. These
remedies are made in Taiwan by Kaiser
Pharmaceutical Co. Ltd (KP). Kaiser’s
modern scientific processing methods
and standards of rigourous quality control
set them apart from all other sources
of Chinese herbs.
Each herbal remedy is made from good
quality, fresh herbs. The raw herbs
are first inspected for conformity and
species verification by experienced
botanists in Taiwan and Europe. Then
volatile oils are removed, to be reintroduced
later on. All the herbs for a single
remedy are subsequently decocted together,
rather than separately, greatly strengthening
the synergy of the herbs. All of these
processes take place in a closed and
controlled environment.
The herbs then undergo several further
processes to create the finished product:
evaporation, the introduction of the
collected volatile oils and the further
concentration of the liquid extract,
and then granulation, during which the
concentrate is sprayed onto starch particles
of the same herbs and is vacuum-dried
at a low temperature. This takes place
in a completely enclosed chamber to
protect against cross-contamination.
During the final process of formulation,
the modified formulae, now in their
dry granular form, are bottled and sealed.
Labelling takes place in the UK under
GMP (Good Manufacturing Practice) standards.
After processing, the remedies are subject
to a number of strict quality controls.
Each batch of every product is subject
to a detailed and careful analysis to
ensure a consistent and stable amount
of active ingredients. The solubility
and stability of each product is tested.
Each product is tested for bacteria
(for example, salmonella, col-bacteria
and a total bacteria count), moulds
and yeasts. High Performance Liquid
Chromatography (HPLC) measures potency
by substantiating the presence of active
ingredients. Thin Layer Chromatography
(TLC) (re) confirms identity by using
a chemical fingerprint unique to each
species. Each remedy also undergoes
an analysis of heavy metal values known
as Inductively Coupled Plasma-Mass Spectrometry
(ICP-MS). This state-of-the-art geophysical
technology ensures absolute safety of
each product, with reference to the
limit values of the Japanese and European
pharmacopeias. This system is sensitive
to sub-parts per billion, compared to
other systems which detect elements
only in sub-parts per million. Gas Chromatography
(GC) further ensures safety by testing
for over 200 potentially harmful substances
such as pesticides, herbicides and fungicides.
Herbs susceptible to contamination by
aflatoxins are tested separately.
Quality control is reflected in a final
certificate which lists the botanical
name of the herb and its organoleptic
properties, all test results and relevant
information.
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